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Evidence Guide: AURTTE008 - Dismantle and assemble multi-cylinder four-stroke petrol engines

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURTTE008 - Dismantle and assemble multi-cylinder four-stroke petrol engines

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine

  1. Safety and environmental requirements are sourced and interpreted
  2. Task instruction is interpreted and engine to be worked on is identified
  3. Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted
  4. Potential hazards and risks associated with task are identified and reported to workplace supervisor
  5. Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications
Safety and environmental requirements are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Task instruction is interpreted and engine to be worked on is identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Potential hazards and risks associated with task are identified and reported to workplace supervisor

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dismantle engine and clean its components

  1. Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements
  2. Engine is cleaned according tomanufacturer specifications and workplace procedures
  3. Engine is dismantled without causing damage to components, tools or equipment
  4. Engine components are cleaned and arranged for identification according to workplace procedures
Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine is cleaned according tomanufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine is dismantled without causing damage to components, tools or equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine components are cleaned and arranged for identification according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, inspect and measure engine components

  1. Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures
  2. Engine and components are measured and results compared against manufacturer specifications
  3. Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified
  4. Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified
  5. Engine component inspection results are recorded
Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine and components are measured and results compared against manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component inspection results are recorded

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect engine cooling system and components and identify type

  1. Information on the function, type and components of cooling system is sourced and interpreted
  2. Cooling system components are identified and inspected according to manufacturer specifications
  3. Cooling system component inspection results are recorded
Information on the function, type and components of cooling system is sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cooling system components are identified and inspected according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cooling system component inspection results are recorded

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Re-assemble engine and perform operational tests

  1. Information on engine seals, sealants and gaskets is sourced and interpreted
  2. Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements
  3. Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment
  4. Engine is tested for correct assembly and operation
  5. Engine re-assembly and testing procedures are recorded
Information on engine seals, sealants and gaskets is sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine is tested for correct assembly and operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine re-assembly and testing procedures are recorded

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures
  3. Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine

1.1 Safety and environmental requirements are sourced and interpreted

1.2 Task instruction is interpreted and engine to be worked on is identified

1.3 Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted

1.4 Potential hazards and risks associated with task are identified and reported to workplace supervisor

1.5 Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications

2. Dismantle engine and clean its components

2.1 Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

2.2 Engine is cleaned according tomanufacturer specifications and workplace procedures

2.3 Engine is dismantled without causing damage to components, tools or equipment

2.4 Engine components are cleaned and arranged for identification according to workplace procedures

3. Identify, inspect and measure engine components

3.1 Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

3.2 Engine and components are measured and results compared against manufacturer specifications

3.3 Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified

3.4 Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified

3.5 Engine component inspection results are recorded

4. Inspect engine cooling system and components and identify type

4.1 Information on the function, type and components of cooling system is sourced and interpreted

4.2 Cooling system components are identified and inspected according to manufacturer specifications

4.3 Cooling system component inspection results are recorded

5. Re-assemble engine and perform operational tests

5.1 Information on engine seals, sealants and gaskets is sourced and interpreted

5.2 Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements

5.3 Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment

5.4 Engine is tested for correct assembly and operation

5.5 Engine re-assembly and testing procedures are recorded

6. Complete work processes

6.1 Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures

6.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

6.3 Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary

6.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine

1.1 Safety and environmental requirements are sourced and interpreted

1.2 Task instruction is interpreted and engine to be worked on is identified

1.3 Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted

1.4 Potential hazards and risks associated with task are identified and reported to workplace supervisor

1.5 Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications

2. Dismantle engine and clean its components

2.1 Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

2.2 Engine is cleaned according tomanufacturer specifications and workplace procedures

2.3 Engine is dismantled without causing damage to components, tools or equipment

2.4 Engine components are cleaned and arranged for identification according to workplace procedures

3. Identify, inspect and measure engine components

3.1 Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

3.2 Engine and components are measured and results compared against manufacturer specifications

3.3 Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified

3.4 Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified

3.5 Engine component inspection results are recorded

4. Inspect engine cooling system and components and identify type

4.1 Information on the function, type and components of cooling system is sourced and interpreted

4.2 Cooling system components are identified and inspected according to manufacturer specifications

4.3 Cooling system component inspection results are recorded

5. Re-assemble engine and perform operational tests

5.1 Information on engine seals, sealants and gaskets is sourced and interpreted

5.2 Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements

5.3 Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment

5.4 Engine is tested for correct assembly and operation

5.5 Engine re-assembly and testing procedures are recorded

6. Complete work processes

6.1 Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures

6.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

6.3 Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary

6.4 Workplace documentation is processed according to workplace procedures

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

information about key aspects of work health and safety (WHS), occupational health and safety (OHS) and environmental requirements, including:

use of safety glasses, ear protection and safety footwear

use of engine dismantling and re-assembly equipment

collection and disposal of used engine lubricants and coolant.

Tools and equipment must include:

micrometers and other measurement instruments

torque wrench.

Engine must include one or more of the following:

operational multi-cylinder four-stroke petrol engine with:

2, 4, 6 or 8 cylinder configurations

overhead valve with push rods or overhead camshaft

complete multi-cylinder four-stroke engine assembly with carburettor, manifold, ignition system and flywheel.